Camera Systems vs. Rotating View Windows - Alternative or Complement?

Rotating View Windows: A Solution with Limitations

Rotating view windows, also known as portholes, are positioned on the windows of machine doors in machine tools to address this issue. One disadvantage of these systems is the limited viewing area for the machine operator. Due to the fixed position of the rotating view window, the operator only has a restricted view of the manufacturing process. While this may suffice for simpler machine tools like vertical 3-axis milling machines, it presents a significant drawback for more complex machines like horizontal 3-axis machining centers, where the spindle and workpiece clamping system often obstruct the view of the backside of the machining process.

UYAR Camera Systems: Flexible and Comprehensive Solution

This is where UYAR camera systems come into play, offering significant advantages. These camera systems can be flexibly positioned within the machine interior, providing new insights into the machining process, even with complex machine geometries. In the shown example, two camera systems allow for viewing both the front and back of the machining process. This flexibility is also beneficial in lathes or turn-mill centers, where machine doors often only allow a view of the main spindle but not the counter-spindle. UYAR camera systems can be positioned to monitor both the main spindle and the counter-spindle.

Ergonomics and Adaptability

Rotating view windows also have ergonomic disadvantages, especially with changing operators. The ideal position of the view window varies depending on the operator's height, which can affect ergonomics. In times of skilled labor shortages, the health of skilled personnel is crucial for efficient production and the competitiveness of a company.
UYAR camera systems transmit the video signal via HDMI directly to a monitor, which can be ergonomically positioned or adjusted using mounts for swiveling and tilting. This ensures optimal visibility for all machine operators.

Versatile Applications

The use of UYAR camera systems is not limited to process observation in machine tools. They can be easily integrated into robotic cells, tool magazines, or loading systems, offering significant advantages for presenting machines, tools, or processes at trade shows or in showrooms. Accessory devices enable the video stream to be fed into the company network and recorded for later analysis of machine malfunctions or crashes.

Conclusion

UYAR camera systems are a fully-fledged alternative to rotating view windows, offering numerous advantages at comparable costs. They enhance productivity, increase process safety, and optimize the ergonomics of the operating personnel. Even if a rotating view window is already installed in your machine, UYAR camera systems can be a valuable addition. By providing new perspectives on your machining process, you gain critical information to sustainably increase your productivity, enhance your process safety, and improve the ergonomics of your personnel.