Real-time monitoring

Maximize Your Production Performance with UYAR Camera Systems

DMG - CTX beta 800 TC
2x

VisionLine RWC

Machining area

The use of UYAR camera systems in turn-mill machining centers is essential due to the complexity of 5- and 6-sided machining. UYAR camera systems offer several advantages that contribute to the efficiency, accuracy, and safety of the manufacturing process. In our video, you will see an original insight into a DMG Mori of the CTX TC series with two UYAR RWC 2.0 cameras aimed at the spindle and counter-spindle.

Process Monitoring and Quality Control

UYAR camera systems enable continuous monitoring of the machining process in real-time. This allows for early detection and resolution of problems. Errors that occur during machining can be immediately recognized and corrected, significantly improving quality control.

Productivity Increase

Real-time monitoring allows for quicker identification and resolution of problems, reducing machine downtime. UYAR camera systems can be part of automated processes that enhance machining efficiency and minimize manual interventions. Additionally, UYAR camera systems enable simultaneous monitoring of the main and counter-spindle, improving the coordination and control of complex machining processes, especially in turn-mill machining centers.

Documentation and Traceability

UYAR camera systems can be used to document the machining process, which is beneficial for traceability and quality documentation. The recordings can be analyzed to optimize the machining process and prevent future errors. Utilize UYAR accessory components such as the UYAR IP encoder and network video recorder for this purpose.

Reduction of Scrap and Rework

Monitoring allows for early detection of deviations, reducing the amount of scrap and the need for rework.

Safety Improvement

UYAR camera systems help avoid bypassing safety switches on doors, allowing the setup process to be monitored from a safe distance, thus reducing the risk of accidents. Overall, camera systems contribute to increasing efficiency, accuracy, and safety in a turn/mill center, ultimately leading to higher productivity and better product quality.

Overview of Benefits

Effective process monitoring

Real-time monitoring enables early error detection and immediate correction, which improves quality control.

Minimization of scrap

Early detection of deviations reduces scrap and minimizes the need for rework.

Increased safety

Monitoring from a safe distance prevents bypassing safety switches and reduces the risk of accidents.